Riello 40 F3 Service Manual

INSTALLATION, OPERATINGandSERVICE MANUALTHE INSTALLATION OF THE UNIT SHALL BE IN ACCORDANCE WITH THEREGULATIONS OF THE AUTHORITIES HAVING JURISDICTION

9free area is unknown, assume wood louvers have 20-25% free area and metal louvers and grilles have60-75% free area. Screens should not be less than 1

10OIL BURNER OPERATING INSTRUCTIONSBURNER CAREThis burner is fully automatic in operation. All adjustments should be made by a qualified technician.Ke

11Riello Burner End Cone Protector FIGURE 4 Riello Burner End cone ProtectorRiello burners are equipped with a ceramic fibresleeve to protect the end

12FIGURE 6 BURNER INSERTION TABLE 2 DIMENSIONAL RELATIONSHIPSMAINTENANCE & SERVICEMaintenance and servicing must be done by a qualified burner tec

13FIGURE 7 TYPICAL OIL PUMPGAUGEPORTINLETPORTBLEEDPORTINLETPORTRETURN&BY-PASSPORTNOZZLEPORTFLEXIBLE OIL LINEThe flexible oil supply line shipped w

14FIGURE 8 (a) TYPICAL OIL TANK PIPING INSTALLATIONSFIGURE 8 (b) FLEXIBLE OIL LINE INSTALLATION

15FIGURE 9 DIMENSIONS & CONTROL LOCATION

16FIGURE 10 TYPICAL PIPING LAYOUT

17FIGURE 11 TYPICAL RADIANT FLOOR PIPING LAYOUT

18FIGURE 12 (a) STANDARD WIRING SCHEMATIC – Riello & Carlin

1NBR 2001 / NBR 2002GENERAL INSTRUCTIONSIt is the responsibility of the consignee of the unit to examine the package for damage and, if found to note

19FIGURE 12 (b) STANDARD WIRING SCHEMATIC – Beckett & Aero

20FIGURE 13 NBR 2001 EXPLODED ASSEMBLY

21TABLE 3 NBR-2001 / NBR-2002 PARTS LISTItem NBR-2001 PartNo.NBR-2002 PartNo.Description1 A 4110194A 3/16" Pressure Vessel Assembly1 B 4110194 41

22FIGURE 14 RIELLO F3 & F5 EXPLODED ASSEMBLYFIGURE 15 RIELLO BF3 & BF5 EXPLODED ASSEMBLYItem 49 Riello Burner End Cone Protector not shown. Se

23TABLE 4 RIELLO BURNER PARTS LISTITEM PART NUMBER BURNER MODEL DESCRIPTIONF3 & F5 BF3 & BF5 RIELLO NEWMAC F3 F5 BF3 BF51 3007232 X Burner bac

24FIGURE 16 BECKETT BURNER EXPLODED ASSEMBLYTABLE 5 BECKETT BURNER PARTS LISTPART NUMBER BURNER MODELITEM BECKETT NEWMAC AFG70MBSS AFG70MDSS DESCRIPTI

25FIGURE 17 CARLIN BURNER EXPLODED ASSEMBLYTABLE 6 CARLIN BURNER PARTS LISTPART NUMBER BURNER MODELITEMCARLIN NEWMAC EZ-1 EZ-1 PPDESCRIPTION9785700BNB

26FIGURE 18 AERO BURNER EXPLODED ASSEMBLYTABLE 7 AERO BURNER PARTS LISTPART NUMBERITEMAERO NEWMACQTYREQ'DDESCRIPTION1 35222100 2090016 1 HF-US Ho

27FIGURE 19 COMMON CHIMNEY DRAFT PROBLEMS

28TROUBLESHOOTING CHARTPROBLEM CAUSE CORRECTIONBurner Motor Fails to Start Check for Broken WiresTighten ConnectionsClean ContactsThermostatReplace Th

2NBR 2001 / NBR 2002GENERAL INSTRUCTIONS*Install Beckett Low Firing Rate Baffle (3708) on AFG70MDSS. † Danfoss AS Nozzle with AFG70MBSS Burner only.Mo

29TROUBLESHOOTING CHARTPROBLEM CAUSE CORRECTIONNot Enough HeatFiring Rate Too LowUse Higher Input NozzleClean Heat ExchangerDirty Heat ExchangerFlush

30TROUBLESHOOTING CHARTPROBLEM CAUSE CORRECTIONBurner Pump WhineSuctionLine Air LeakTighten ConnectionsHydronic System NoiseProvide Free MovementInsta

31IMPORTANT HOMEOWNER INSTRUCTIONS1. AN EMERGENCY POWER SWITCH IS REQUIRED TO BE INSTALLED IN ACONVENIENT LOCATION AT A SAFE DISTANCE FROM THE BURNER.

32INSTALLER INFORMATIONNAME:COMPANY:INSTALLATION DATE:THE HOMEOWNER SHOULD TELEPHONE ( ) FOR SERVICE ORADDITIONAL INFORMATION.MODEL:1 FUEL INPUT (USGP

33NBR (LIMITED) B0ILER WARRANTYEffective July 1, 1995 and subject to the following conditions Newmac Manufacturing Inc. warrants the Oil Fired BOILER,

3BOILER INSTALLATIONINSTALLATION REGULATIONSThis unit should be installed in accordance with the regulations of the authority having jurisdiction. InC

4Newmac Sealed Vent SystemConsult the GENERAL INSTRUCTIONS of this manual for approved burners. Follow the instructionssupplied with the SVS system fo

5GAUGESThe pressure and temperature gauge supplied with the boiler has a 1/4” NPT connection. Refer to Figure9 for its location.TANKLESS DOMESTIC HOT

6Low Limit Setting: This setting controls the minimum standby temperature. It regulates circulator andburner operation. When the low limit setting is

7MIXING METHODSA method of mixing is required for boiler protection with low temperature systems. The minimum returnwater temperature required is 135

8BLOCKED VENT SWITCHThe WMO-1 blocked vent control is required on Newmac oil-fired and combination furnaces or boilersinstalled in Canada. The WMO-1 s