Riello Two stage operation forced draught natural gas/propane burner Instruction Manual

Installation, use and maintenance instructions20063795 (1) - 03/2013Forced draught gas burnerTwo stage operationCODE MODEL TYPE3757615 RIELLO 40 GS10D

200637958 GBTechnical description of the burner4.4 Technical dataTab. B(1)Reference conditions: Room temperature 20°C - Gas temperature 15°C - Baromet

9 20063795GBTechnical description of the burner4.6 Firing rateThe burner output is chosen from within the diagram area(Fig. 2).4.6.1 Test boilerThe fi

2006379510 GBTechnical description of the burner4.8 Burner description1 Air dampers2 Damper fixing screws3 Pressure test point (-)4 Cover fixing screw

11 20063795GBTechnical description of the burner4.10 Control box (RMG88.62C2)Warnings All interventions (assembly and installation operations,assista

2006379512 GBTechnical description of the burner4.11 Air damper servomotorWarnings All interventions (assembly and installation operations,assistance

13 20063795GBInstallation5.1 Notes on safety for the installationAfter carefully cleaning all around the area where the burner willbe installed, and a

2006379514 GBInstallation5.4 Preliminary checks5.4.1 Control of the supply5.4.2 Control of burner characteristics Check the identification label of th

15 20063795GBInstallation5.6 Securing the burner to the boiler5.6.1 Hinge installationInstall the hinge 4), supplied as standard, as shown in Fig. 9.

2006379516 GBInstallation5.8 Combustion head adjustmentTo adjust, proceed as follows: loosen the screw A)(Fig. 12), move the elbow B) so that therear

17 20063795GBInstallationCAM II SECOND STAGECam V adjusts the position of the 2° stage damper. (Reference value 60°, do not exceed 70°). The adjustmen

Translation of the original instructions

2006379518 GBInstallation5.10.2 Gas trainApproved according to standard EN 676 and provided separatelyfrom the burner. Supplied separately for its adj

19 20063795GBInstallation5.12 Electrical wiring5.12.1 Notes on safety for the electrical wiringBefore carrying out any maintenance, cleaning or checki

2006379520 GBInstallation5.12.2 Standard wiring diagramKey (Fig. 18)AD Air damper servomotorB4 1st stage operating signalB5 2nd stage operating signal

21 20063795GBInstallation5.12.3 Electrical wiring with valve seal control (DUNGS VPS 504)Key (Fig. 19)B4 1st stage operating signalB5 2nd stage operat

2006379522 GBStart-up, calibration and operation of the burner6.1 Notes on safety for the first start-up6.2 Adjustments prior to ignition Check the a

23 20063795GBStart-up, calibration and operation of the burner6.5 Operation sequence of the burner6.5.1 Start-up programme visual diagnosticsWhen oper

2006379524 GBMaintenance7.1 Notes on safety for the maintenanceThe periodic maintenance is essential for the good operation,safety, yield and duration

25 20063795GBMaintenance7.3 Opening the burner If maintenance of the combustion head is required, refer to the in-structions given in “Operating posit

2006379526 GBFaults - Possible causes - Solutions8.1 Tracing the causes of the malfunctioningThe control box features a diagnostics function through w

27 20063795GBFaults - Possible causes - SolutionsThe sequence of led pulses issued by the control box identifiesthe possible types of malfunction, whi

1 20063795GBContents1 Declarations...

2006379528 GBFaults - Possible causes - Solutions3 blinks The burner does not switch on, and the lock-out appearsAir pressure switch in operating posi

29 20063795GBFaults - Possible causes - SolutionsTab. MThe burner continues to repeat the start-up cy-cle, without lockoutThe gas pressure in the gas

2006379530 GBAppendix - AccessoriesLong head kitLPG kitTown gas kitConical flame funnel with diffuser discFaults kit7 pin plug kitContinuous purging k

Subject to modifications RIELLO S.p.A.I-37045 Legnago (VR)Tel.: +39.0442.630111http:// www.riello.ithttp:// www.rielloburners.com

200637952 GBContents7.2.2 Checking and cleaning...

3 20063795GBDeclarations1 DeclarationsDeclaration of conformity in accordance with ISO / IEC 17050-1Manufacturer: RIELLO S.p.A.Address: Via Pilade Rie

200637954 GBInformation and general warnings2.1 Information about the instruction manual2.1.1 IntroductionThe instruction manual supplied with the bur

5 20063795GBInformation and general warnings2.1.4 Delivery of the system and the instruction manualWhen the system is delivered, it is important that:

200637956 GBSafety and prevention3.1 IntroductionThe burners have been designed and built in compliance withcurrent regulations and directives, applyi

7 20063795GBTechnical description of the burner4.1 Burner designation4.2 Models available4.3 Burner categories - Countries of destinationTab. A4 Techn